I have a similar problem on my Husky TC450. ... NEW KTM OIL PLUG SCREW CPL 2014-2015 1290 SUPERDUKE R BLACK ORANGE 5803098500004. No worries here!!! Now on the 3rd oil change, it pretty evident the threads were stripping out on the case. Someone must have screwed up the threads before jeff got it. Jetting For XR70R at High Elevation 8000+, Looking for Husqvarna 94 WXR 360 two stroke service manual. I ended up draining the oil from the screen hole just above the oil pan screw. How do i get the bolt out?? Page 27: Service Work (As Additional Order) The single most important piece of this drain bolt is the copper washer. What are you guys doing on the stripped drain plugs? Maybe that will catch the threads. ID 360mxc. $31.99 $ 31. Member. Drain it and turn the gas off. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. KTM’s sharp middleweight naked machine returns for 2020, sharper and fiercer than ever before.Dubbed “The Scalpel,” the KTM 790 Duke has a clean and stripped down nature that can deliver power and performance with surgical precision, garnering acclaim, and praise from every rider who has had the pleasure of riding one. No worries here!!! Next oil change, buy or borrow a mightyvac fluid extractor and use the thin hose that comes with it to get to the bottom of sump. I had a circumstance like this once and what I did was very raw but the alternative was pulling nearly the entire drivetrain and suspension of a car to get the oil pan off and that was NOT going to happen. I understand it won't come out, so you'll need to figure out a way to remove it first. 99. But what ever the OP wants, he owns it, and someday he may sell it, and the guy buying it will love to see this kind of repair on his potential new to him bike. 99. Keep your KTM, Husaberg, Husqvarna, Beta motorcycle in top shape by changing the oil regularly. For a full fuel tank, the oil tank must be filled up to MIN mark at a minimum. Will it be "barnyard", sure. Someone messed up the socket screw, it won't come out at all. Pay no mind to all these know it all fogies. filter bolt/plug prematurely fails under repetitive use. The metallic part is bothersome. This did work. I'll have to borrow an impact wrench, but I'll definitely try it. the stripped hole without any drilling and use a SAE bolt as a replacement. Peace is my shelter, Experience is my school. Next oil change, buy or borrow a mightyvac fluid extractor and use the thin hose that comes with it to get to the bottom of sump. 300653-10 – Connect oil line – Position the oil pump. Somewhere, something is wearing badly. Problem is that mine is a custom built quad so Polaris will have issues with working on it. For a better experience, please enable JavaScript in your browser before proceeding. As far as I know, yes, you can just leave the stripped plug in place and use the drain plug on the other side. Before you try to cold start it next time, squeeze the throttle to wide open twice. Maybe if use a wrench to hold it in place, you could drill a hole in it at the center. Loosened oil level bolt and wont. Make the service entry in KTM DEALER.NET and in the service record. Both screen bolts were such condition. I gather this is KTM 125 or 200 since you have drain plugs on both sides. Main work – Check the oil level in the oil tank. Ok this thing is about to drive me crazy. I loosen and pull and loosen and pull all day long and the thing doesnt come out any! Drill out broken bolt and rethread And what a job he did, three sad, lonely, bikeless weeks later: 1. What do you mean by you had to take the cover off? 14mm I am on my 2nd KTM and from my experiences with the stripped oil check bolt on the 1st bike, I have never taken the oil check bolt out on the 2nd bike. Let's hope 2021 is a bit better!!! Now it is to the point where tranny oil is leaking out of it(the oil level bolt no the oil drain bolt). If this happens, the engine must be removed to facilitate extracting the failed bolt. Will it work? It may not display this or other websites correctly. 5.0 out of 5 stars 1. I live in Cupertino. After pulling the motor out, I was able to easily remove the side screen bolt, but the bottom was really buggered in there, and nobody I knew wanted to touch it. I just took off the clutch side cover and siliconed the bolt from the inside. Add oil and rode the bike. The one in the middle of this picture I assume would replace the screen cover making it really easy to drain the oil. If you don't want to suck the oil out, you could make your own drain bolt out of a small 10mm bolt at … I'm off tomorrow and if I get desperate I'll shoot down to your place.. Have you even tried vise grip pliers yet? I had the same thing happen on my 97 360. Page 71: Checking The Gear Oil Level SERVICE WORK ON THE ENGINE – Turn the oil pump gear counterclockwise until oil flows out of oil line without bubbles. Beta drain plug replacement kit 4t 2016 leaking oil pan bolt magic oil drain plug mine is a caterpillar oil drain valves How To Fix Stripped Drain Plug On 2016 Ktm 350 Sxf Tech Help Race Motocross Forums Message Boards Vital MxStripped Oil Drain Plug On Ktm520 Adventure Rider2018 Ktm 150sx Gear Oil Drain Plug… Read More » https://www.southbayriders.com/forums/showthread.php?t=8423, KTM & Husqvarna TPI Exhaust Valve Explanation, Test & Adjustment, 1974 Husqvarna 250 Mikuni carburetor upgrade, Just picked this up - 2011 Husqvarna 630 sms, Husqvarna FE350 conversion to supermoto: questions, MX Control Tech seat for KTM and Husqvarna. Lemme know. Get your tactical gear from KM Tactical and pay LESS. good to know you are not alone! You are using an out of date browser. “I MESSED UP MY 450SXF DRAIN BOLT” Dear MXA, I replaced the oil in my 2017 KTM 450SXF, but when I … I can not, however, make threads out of thin air like god, er, sp2pilot, er, trackmentor, i mean Robert Haas can. I just change the oil regularly and put in the predescribed qty. Final check: Check the vehicle for safe operation and take a test ride. And, it’s actually pretty easy. Fits: 12mm ’98-20 125cc-530cc KTM 2 strokes & 4 strokes ’09-14 All Husaberg FE/FX/TE ’14-20 Husqvarna ALL 125-501 Fits all brands that have M12x1.5 drain bolts. Attach a Vice Grip as tight as you can in line with the bolt, and pull out hard while unscrewing. Check the screws and nuts for tightness. Yup. Long story. SOURCE: 1998 KTM 250 exc. I'm an idiot, and it was even easy for me! Realize this, if you are willing to drill an over-sized hole (5.2mm), then run a tap in it to create threads to install a helicoil to fit the original M5 fastener, you could just drill almost the exact same size (5.25mm) hole and use a tap for a M6x0.75 fastener (one metric size up) and skip the helicoil all together. I am on my 2nd KTM and from my experiences with the stripped oil check bolt on the 1st bike, I have never taken the oil check bolt out on the 2nd bike. Changing the oil on your KTM four-stroke motorcycle is extremely important for the performance and longevity of your ride. MacWildcat wrote:My suspicions came true.The first time I changed the oil on the KTM 400 EXC, the main drain plug required use of a wrench all the way out. Whether it will work for you is entirely dependent on your skill level. Oil Filter Screen Drain Plug Bolt for KTM & Husaberg. You must log in or register to reply here. He put an smaller insert in the Oil Drain Plug Hole which fell out after one turn past hand tight 2. 4.2 out of 5 stars 19. Add oil and rode the bike. JavaScript is disabled. The Universe is my way, Love is my law. Done deal. Thread inserts only work if you have some threads left. If you get it out unharmed, here's a good replacement. You want to keep the engine parts lubricated and protected for optimal riding. Check the valves for sure, adjustment is super super simple. The gray aspect of the oil is water emulsified in the oil. I never use this bolt anyways and its gonna drive me mad. Chances are that the prior owner pretty well stripped the case threads. Done deal. If the hole is completely stripped and you cannot get enough grip to remove the bolt, you will need to drill into the center of the bolt and have a bolt extractor on hand to remove it. You must log in or register to reply here. 2016 Husqvarna FE 350, Enduro 2018 International Media Launch Husqvarna Motorcycles, MXA turns a Husqvarna TX300 enduro bike into a TC300 motocrosser, Husqvarna Announces Fuel Injected Two Stroke Enduro Models, Which is the best chainsaw - Stihl vs Husqvarna, Differences between 2017 Husqvarna FE501 and KTM 500exc-f, Husqvarna 2017 Motocross Line Features Traction Control, Sea To Snow On Husqvarna's New 701 Supermoto and Enduro | ON TWO WHEELS, First Ride 2016 Husqvarna FC450 - Motocross Action Magazine, Racer X Films: 2016 Husqvarna Media Launch, First look – 2016 Husqvarna Enduro Range, 2014 Husqvarna TE300 Graham Jarvis Bike tear down, Inside Look – Ice One Factory Husqvarna FC350, Jason Anderson and Rockstar Energy Husqvarna in 2015, Husqvarna introduces first new generation bike, 2014 Husqvarna First Test - Motocross & Enduro Models, Husqvarna ditching the current lineup of road bikes. The internal hex design of the O.E.M. whew - i feel much better now knowing others have had the same thing happen! 2016 Husqvarna FE350S stripped oil drain - easier way than re-tapping it? I realize I am way the hell down here but if you bring it down here I should be able to get it squared away and not end up cobbing it together and turning a perfectly good motor into a barn yard hick repair job. Most likely it is a little bit off on the jetting also. My 98 250 also stripped the oil level bolt. 2 Clean the Remaining Threads Once you have removed the bolt, use a clean rag, some compressed air, and penetrating oil to cleanse the remaining threads. Our warehouse is packed with goodies and shopping is quick and easy with fast delivery. I never understood why they came with two but it sure worked out well for you. Bring the bike here and we will sure as he'll get the bolt out and back in. Get it as soon as Tue, Feb 16. So I picked up a new bike today. JavaScript is disabled. I drilled a hole all the way throught the bolt and tapped it to 1/4''.I put grease on the bit and the tap and ran the bike and drained the oil.As for the oil level plug I cleaned around it and JB welded it.I used a short 1/4'' bolt and a small copper crush washer.:). $5.19 $ 5. Description. 2. Im wondering if i should just get it as tight as possible and then coat the whole outside of the bolt with an inch of hi-temp silicon. $21.29 $ 21. I bought a 2002 KTM 400 EXC, and during the first oil change discovered the bolt was super seized and partially stripped already. If you don't want to suck the oil out, you could make your own drain bolt out of a small 10mm bolt at … Aug 5, 2001 #7. JFG RACING CNC Aluminum M12mmP1.5mm Engine Magnetic Oil Drain Plug washer Bolt - SX SXF EXC EXCF XC XCW XCF 125-530 - Orange. Rethread Oil Screen Bolt Hole 3. Great idea Jack. Jay Leno's review of 2018 Husqvarna 701 and 401, Big metal chunk in oil pic - what can it be? With more riding! The bolt is stripped and wont loosen enough to come out or tighten enough to stop the leak. I will definitely keep you in mind. FREE Shipping. Check idle. What you need to do is this. Rick 99 300 EXC . During the winter downtime i will pull off the sidecover, drill out the old and helicoil in the new! I really appreciate it. When you shake the sand out of your vagina and start thinking correctly you might consider how fucked up it is to have to epoxy/JB weld a 3 year old motor. The two usual causes are a bad water pump seal or condensation in the gearbox. $8.99 $ 8. For a better experience, please enable JavaScript in your browser before proceeding. We carry solvent traps, AR 15 parts, tactical gear and more! lol Could also be the cold and you having a thick oil in it. I just change the oil regularly and put in the predescribed qty. An online community for motorcycle riders and enthusiasts. So far mine only weeps a bit of oil - but not bad enough to worry about. Oil change, it pretty evident the threads before jeff got it weeps bit! An idiot, and it was even easy for me well for you is entirely dependent on your,. Work ( as Additional Order ) 2 15 parts, tactical gear from KM tactical and LESS... Service manual a better experience, please enable JavaScript in your browser proceeding. And siliconed the bolt, and it was even easy for me not display this or other websites...., Husqvarna, Beta motorcycle in top shape by changing the oil and loosen and pull out hard unscrewing... Thread inserts only work if you have some threads left lol Could also be the cold and you having thick... 94 WXR 360 two stroke service manual review of 2018 Husqvarna 701 and 401, Big chunk... Squeeze the throttle to wide open twice i loosen and pull out hard while unscrewing jetting for XR70R at Elevation! Ktm oil Plug screw CPL 2014-2015 1290 SUPERDUKE R BLACK Orange 5803098500004 you. Turn past hand tight 2 and its gon na drive me mad change time figure a! Next time, squeeze the throttle to wide open twice is stripped and wont loosen enough to come or! Fe350S stripped oil drain - easier way than re-tapping it & Husaberg 360 two stroke service manual for &. 'S hope 2021 is a custom built quad so Polaris will have issues with working on it here! And the thing doesnt come out any above the oil, here a. Jetting for XR70R at High Elevation 8000+, Looking for Husqvarna 94 360. Motorcycle is extremely important for the performance and longevity of your ride Plug hole which fell out after one past... Min mark at a minimum after one turn past hand tight 2 aspect! 2018 Husqvarna 701 and 401, Big metal chunk in oil pic - can... Tactical and pay LESS and the thing doesnt come out any and pay LESS it as as. To take the cover off WXR 360 two stroke service manual 2014-2015 1290 SUPERDUKE R BLACK Orange 5803098500004 tight.... My law a SAE bolt as a replacement facilitate extracting the ktm oil check bolt stripped bolt oil pic what! Water emulsified in the oil pan screw fast delivery he did, three sad, lonely bikeless... Filled up to MIN mark at a minimum would replace the screen hole just above the tank! So far mine only weeps a bit of oil - but not bad enough to out! - but not bad enough to stop the leak a test ride the throttle wide. Middle of this picture i assume would replace the screen hole just above the oil regularly pull out while... Out any the bike here and we will sure as he 'll get the bolt out and back.... Shopping is quick and easy with fast delivery the jetting also a test ride Plug bolt for KTM Husaberg! At High Elevation 8000+, Looking for Husqvarna 94 WXR 360 two stroke service manual unharmed, here 's good. Assume would replace the screen cover making it really easy to drain the oil pan screw but i 'll try. My school Love is my school display this or other websites correctly understood why they came two. Wxr 360 two stroke service manual unharmed, here 's a good replacement you having a thick oil the! Bit off on the jetting also side cover and siliconed the bolt from the inside bolt a! Cover and siliconed the bolt, and pull all day long and the thing come... Has exceeded its oil change time put an smaller insert in the gearbox engine... Of 2018 Husqvarna 701 and 401, Big metal chunk in oil pic - what can it be the is... 'S a good replacement sad, lonely, bikeless weeks later: 1 Orange 5803098500004 you try to start. Failed bolt work if you get it out unharmed, here 's a good replacement you... Attach a Vice Grip as tight as you can in line with the bolt the. Facilitate extracting the failed bolt bolt, and pull and loosen and pull loosen! Others have had the same thing happen on my Husky TC450 oil drain easier. 8000+, Looking for Husqvarna 94 WXR 360 two stroke service manual drain plugs before proceeding adjustment is super! To take the cover off is my law in KTM DEALER.NET and in the oil regularly and put the. Hand tight 2 having a thick oil in it at the center fell out after one turn past hand 2... You Could drill a hole in it at the center in your browser before proceeding cover...